Lean Manufacturing Director

Newcastle upon Tyne
3 weeks ago
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As the Lean Manufacturing Director, you will lead the design and execution of a lean strategy that supports long-term business goals. This role will focus on eliminating inefficiencies, driving cultural transformation, and leveraging technology to boost productivity and quality.

Key Responsibilities:

  1. Lean Strategy & Implementation



Develop a lean manufacturing roadmap aligned with strategic objectives

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Implement Lean, Six Sigma, Kaizen, and continuous improvement methodologies

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Eliminate waste and streamline production processes

2. Operational Excellence

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Lead initiatives including VSM, 5S, Standard Work, SMED, and Kanban

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Introduce data-driven decision-making using real-time KPIs and analytics

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Empower employees to identify and solve operational challenges

3. Cross-Functional Leadership

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Collaborate across engineering, production, quality, and supply chain

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Train and mentor teams on lean tools and best practices

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Drive change management and employee engagement in lean initiatives

4. Performance Metrics & Cost Optimization

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Establish KPIs for efficiency, cycle time, defect rates, and OEE

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Lead cost-reduction and productivity improvement projects

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Conduct regular Gemba walks and audits to uphold lean practices

5. Digital Transformation & Industry 4.0

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Integrate automation, IoT, AI, and smart manufacturing tools

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Develop real-time process dashboards with IT and ops teams

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Apply predictive analytics and machine learning to optimize performance

✅ Requirements:

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Bachelor’s or Master’s degree in Industrial Engineering, Manufacturing, Business, or similar

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10+ years of manufacturing and lean leadership experience

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Lean/Six Sigma Black Belt preferred

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Strong track record in large-scale operational excellence

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Knowledge of ERP, MES, and Industry 4.0 is a plus

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Excellent leadership, communication, and change management skills

This is a high-impact role with visibility across the business—ideal for a seasoned lean expert ready to take the next step in shaping world-class manufacturing operations.

Apply now to lead transformation across a progressive and ambitious UK manufacturing group

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